< PreviousCombining the agility and responsiveness of a human operator with the power of a machine, Intelligent Lifting Devices (ILDs) are revolutioniz- ing the material-handling landscape. Gorbel's line of ILDs is leading the transformation with systems that can make repetitive-motion injuries obsolete, eliminate product damage, and facilitate record-breaking levels of productivity. WHAT SETS ILDs APART: Easy operator interface High-speed electric servo-controlled drive system Integration with process and control systems Combination of blazing speeds and pinpoint precision in one device Patented Float Mode for more precise control Intelligence-enhanced safety features Intelligent Lifting Devices take your productivity to the next level. 21 ERGONOMIC LIFTING G-Force ® Intelligent Lifting Devices There are two models of Gorbel Intelligent Lifting Devices to choose from: the Q and the iQ. While they look the same on the outside, it's a whole different story when you look under the hood: G-FORCE Q MODEL Our standard, feature-packed model delivers all of the speed and precision of our high-end iQ, but without the Input/Output features. G-FORCE iQ MODEL G-Force iQ offers a slew of additional "intelligence" features, including teachable virtual limits and speed reduction points. G-FORCE FEATURES: ■ Anti-Recoil Technology prevents sudden movements and recoil ■ Infinite Speed Control for applications that require multiple speeds in a cycle ■ Power Loss Protection locks the unit in place in case of power loss ■ Pinpoint Precision gives operator the ability to finesse expensive or fragile parts ■ Float Mode allows operators to precisely orient loads using just 1/2 lb. of pressure G-FORCE BENEFITS: ■ Capacities from 165 to 1320 lbs. ■ Speeds up to 200 ft. per minute ■ Can cover multiple work cells ■ Rapid return on investment through increased productivity and reduced product damage ■ Decreases risk of operator injury, creating a safer work environment ■ Higher environmental ratings (more tolerant to dust and liquid) ■ Enhances job performance22 www.gorbel.com | 800-821-0086 OVERHEAD SOLUTIONS FOR EVERY APPLICATION Easy Arm ® Intelligent Assist Devices The Easy Arm ® Intelligent Lifting Arm is ideal if you're looking for a turnkey, plug and play lifting solution. You get all the strength, precision, and speed of our patented G-Force superior lifting technology and processor-controlled electric servo-drive system in the body of an ergonomic articulating jib crane. As with G-Force ® , there are two Easy Arm ® models to choose from: the Q and the iQ. ■ Capacities: 165 lbs., 330 lbs., 660 lbs. ■ Spans from 6' to 14' ■ Height under hook of 6' to 11' ■ Speeds up to 180' per minute ■ 660 lbs., with lifting speeds up to 45' per minute in high-production environments ■ Cost-effective turnkey solution 360˚ Rotation UNDERHUNG EASY ARM A cost-effective turnkey solution for reaching under overhead obstructions or into work cells or machinery. ■ Capacity up to 165 lbs. ■ Frees up valuable floor space ■ Mounts to an existing bridge crane ■ Two pivot points allow it to reach around obstacles or into machinery 360˚ Rotation 23 ERGONOMIC LIFTING ILD Control Handle Options The G-Force ® and Easy Arm™ were designed to provide flexibility in handle configurations. Choose from the following configurations to best fit your application. PENDANT HANDLES This two-button infinitely variable control handle can be used with G-Force ® and Easy Arm. It is a no-charge optional alternative to our standard G-Force slide handle. The Pendant Control buttons require less than one pound of force to depress, making it up to 70% easier than traditional pendants. This reduces the potential for fatigue and repetitive stress injuries of the hand and wrist. FORCE SENSING HANDLES Our Force Sensing Handles offer true versatility in ergonomic lifting. Compared to standard slide handles, which use displacement of the handle to initiate upward or downward motion, these devices sense force applied without any handle motion. This creates a versatile option for tooling, or elongated handles that perfectly serve applications with a wide range of motion. SLIDE HANDLES The in-line slide handle allows the operator to get close to the load for more control and precision. The remote mount slide handle offers the same smooth control as the slide handle, but accommodates set-ups where the operators can’t be close to the load. G 360 ™ SWIVEL ASSEMBLY Our G-Force ® Intelligent Lifting Devices have a combined collector/air swivel that allows the handle to continuously rotate without damaging electrical conductors in the coil cord or optional air coil. This is ideal in applications where the operator is continuously rotating the handle.Everyone’s safety hangs in the balance. The facts are alarming. According to data compiled by the Bureau of Labor Statistics, each year hundreds of workers are killed and thousands are seriously injured by preventable workplace falls. In addition to the tragic human toll, these accidents cost businesses billions each year in medical bills, lost productivity, fines and lawsuits. Now, regulatory agencies are tightening their requirements for fall protection even more, and increas- ing penalties and fines for noncompliance. Tether Track ® Fall Protection 4' General Industry THE OSHA FOUR-FEET RULE Under Title 29 of the Code of Federal Regulations (29 CFR), the Occupational Safety and Health Administration (OSHA) requires fall protection at elevations of four feet or more. FALL PROTECTION Tether Track ® Bridge Systems CEILING MOUNTED SYSTEMS use the structure for support, as the rail is mounted either perpendicular or parallel to the ceiling beams. Should overhead obstacles be present, drop rod hangers with sway bracing can be supplied so that the system avoids these obstructions. FREE STANDING SYSTEMS may be preferred whenever floor space is readily available to install column supports, when changes in work practices are anticipated, and when a building structure isn’t available. The flexibility of free standing systems allows them to be easily modified and moved should processes or fall protection needs change. Multiple bridges can be supplied for both ceiling mounted and free standing systems, thus allowing multiple workers to utilize the system simultaneously. ANCHOR YOUR FALL PROTECTION PROGRAM WITH TETHER TRACK ® . Using a Gorbel Tether Track Rigid Rail Fall Arrest System as your anchor provides workers with a high degree of mobility and freedom, while prevent- ing falls to lower levels. Standard systems are designed to accommodate multiple workers, each weighing up to 310 pounds with tools. Gorbel Tether Track Rigid Rail Fall Arrest Systems provide a reliable and cost- effective solution for reducing the risk of injury in elevated work environments. Available in various configurations. Download our Anchorage Assessment to determine your fall arrest risk level at www.Gorbel.com/RightTrack26 www.gorbel.com | 800-821-0086 OVERHEAD SOLUTIONS FOR EVERY APPLICATION CEILING MOUNTED When floor space is at a premium, ceiling mounted monorails can provide unparalleled fall protection while maintaining an open floor plan for material handling, production, or related activities. Ceiling mounted monorails mount to existing support steel and are ideal for production facilities and warehouses with tall ceilings or floor obstructions. Even if the facility has standard ceiling heights, the compact, low-profile design of ceiling mounted monorails provides full protection without headroom concerns. Monorail Systems FREE STANDING Engineered for areas that require long spans and an independent structure for support, this system provides a single path of fall protection in a permanent manner. Numerous configurations are available, including cantilever designs offering economical options and long span capabilities. They are extensively used for outdoor applica- tions and can be treated with special finishes to withstand the elements. 27 FALL PROTECTION Swing Arm Systems Designed to accommodate single or multiple workers, our Swing Arm System’s dual bypassing track enables workers to safely pass one another without disconnecting. These systems are used extensively in areas where both overhead cranes and fall protection systems share the same space, and can be mounted to an existing wall column or the floor in a free-standing configuration. Fold Away Systems Gorbel's Fold Away Systems provide safety when you need it, and space when you don’t. Similar to the Swing Arm Systems, these systems supply convenient fall arrest when extended without sacrificing productivity. Ideal for areas such as railroad maintenance facilities or where large food processors must be regularly maintained, these systems may be easily moved from the work environ- ment when fall protection is not essential. Folds away when not in use Fully-deployed system 200˚ Rotation 360˚ Rotation28 www.gorbel.com | 800-821-0086 OVERHEAD SOLUTIONS FOR EVERY APPLICATION Single Pole Systems When numerous obstacles exist in the work space and standard multiple-column systems are not practical, single pole systems provide a convenient alternative. Used regularly in tank car servicing or heavy-duty truck securing and tarping areas, single pole systems require only a single foundation. Standard span lengths from 10' to 53' mean the system can be designed to meet the requirements of most loading/unloading and maintenance facilities. The linked single-pole configuration allows spanning greater distances between supports. Portable Gantry Systems The Tether Track portable fall arrest gantry is ideal for applications where a permanent solution is not possible. It allows for single or multiple users to complete their required tasks, and can then be moved out of the way when not needed. The square tubing uprights, knee braces, and channel base allow for stable movement, while the Tether Track trolley rolls smoothly on an enclosed track flush mounted beneath the beam. ■ Available at fixed heights up to 20' hook height and spans up to 20' ■ Adjustable heights available as an option ■ Multiple areas can be serviced with a single, portable unit ■ Different caster options available dependent on the environment ■ Casters include cam breaks and swivel locks to keep gantry from moving 29 FALL PROTECTION Tether Track ® Enclosed Tracks The building block for Gorbel's rigid anchor system is our enclosed track design, which is engineered for easy movement. The cold-rolled steel track keeps dirt and dust from settling on the rolling surface, allowing for smoother, more consistent ease of movement than an I-beam with no need for cleaning or maintenance of the track. PLAIN TRACK Plain enclosed steel track provides smooth motion with the benefit of offering the most headroom of any track style. TRUSSED TRACK Single trussed track allows for the longest possible spans between supports, reducing hardware and installation costs. DUAL TRUSSED TRACK The dual track enables one worker to pass by another on a monorail system without unsafely disconnecting. 2° taper keeps the trolley centered Recover Trolley The Recover Trolley locks in place when a fall occurs to increase the possibility of the worker regaining composure and reaching the work surface for an efficient recovery from a fall. ■ Low rolling resistance ■ May reduce suspension trauma ■ May provide additional rescue options when self-recovery does not occurNext >